WTAU Helps Upgrade Energy Security: Wire Rope Online Monitoring System Injects New Momentum into a US Energy Company

A leading US energy company with operations spanning multiple regions globally relies heavily on wire ropes in its heavy equipment. To prevent major accidents caused by wire rope safety hazards, the company has introduced a wire rope non-destructive testing system and related services developed by WTAU. This signifies that the company will leverage China's advanced non-destructive testing technology to upgrade its equipment safety management system, providing technological assurance for the safe operation of load-bearing components in critical production processes.

The portable wire rope inspection system is a high-precision inspection device integrating magnetic induction detection, data acquisition, and intelligent analysis. This system can detect potential hazards such as broken wires in wire ropes in real time without disassembling the rope, helping users to promptly identify potential risks and ensure the safety of lifting equipment and personnel.

System Modules：

1. Magnetic Sensor Probe Module: Utilizes high-performance permanent magnet materials and a multi-channel Hall sensor array to comprehensively capture magnetic flux changes in the wire rope.

2. Data Acquisition and Analysis Host: Equipped with a high-performance processing chip, it acquires and analyzes magnetic signals in real time. It supports multi-language interfaces and touch operation, allowing on-site viewing of inspection curves and defect locations.

3. Encoder Module: Accurately records the running length of the wire rope, enabling precise location of defects.

4. Data Transmission and Storage Module: Supports automatic generation and export of inspection reports for easy archiving and traceability.

5. Software Platform System (WeiteRope®): Provides functions such as inspection curve playback, automatic defect identification, and health trend analysis. It can be networked with enterprise safety management systems for centralized monitoring of multiple devices.

Core Functions：

1. Broken Wire Detection: Detects the number and distribution of broken wires in the wire rope. Automatic report generation: Automatically generates a PDF test report after the test is completed.

2. Historical data tracking: Supports comparative analysis of test data to achieve trend-based health monitoring.

The global energy sector's demands for safety and efficiency are constantly increasing. This collaboration allows Chinese intelligent safety technology and North American engineering service experience to create greater value through synergy.